Pino Enterprise

Coolant Unit Dedicated to BT30 Machining Center

FEATURES

Space and Resource savings

Compact design with a tank capacity of 143 L circulating in a small tank, which takes less space than conventional drum-type units.
Minimized, Filtrated and flushed coolant fluid keeps the tank clean, no sludge accumulation, no bacteria propagated and reduces coolant deterioration.

Reduced tank maintenance and Improved work efficiency

A double-decker scraper conveyor and NOP FILTER PUMP filter all coolant and transfer it in circulation.
The tank is designed to prevent sludge accumulation inside the tank. Maintenance such as tank cleaning is reduced and workability is improved.

Low processing defect and Upward processing accuracy

All coolant transferred to the machine is filtered by NOP FILTER PUMP to supply clean liquid.
Prevents seating errors, chock stops, and workpiece scratches caused by chips.

MECHANISM OVERVIEW

Primary Filtration

Large chips discharged from the machine are discharged out of the tank from the upper row of the double-decker scraper conveyor. Fine chips that passed through the 1.0mm punched metal filter are also discharged by the lower row conveyor.

Handles fine chips

The sludge that has passed through the lower row of the double-decker scraper conveyor is sucked, filtered, and separated by the NOP FILTER PUMP.
Clean liquid is supplied to the machine and Diffusion nozzle to prevent sludge accumulation in tank.
Dirty liquid with chips is transferred to the Sludge collection wire mesh bucket.

Circulates clean coolant

As a mechanism to prevent sludge accumulation in the tank, a diffusion nozzle forcibly circulate the sludge to the NOP FILTER PUMP , and collects it by re-injecting it.

Contrivance of coolant unit TNC

EXPLANATORY VIDEO

INSTALLATION EXAMPLE

Conveyor post-loading specification

Conveyor left with CTS specification

Tank condition after 12 months of use

Introduction example of aluminum processing machine

Tank condition after 12 months of use (4,000 kg of chips discharged from the processing machine)

Photo of the inside of the primary tank after draining
 

Tank condition after 12 months of use (4,000 kg of chips discharged from the processing machine)

Tank equipped with pump for CTS/through spindle

Photo of the inside of the secondary tank after drainage
 
 

Introduction example of cast metal processing machine

Tank condition after 12 months of use, the inside of the primary tank after draining

1,800 kg of chips discharged from the processing machine
 
 

Tank condition after 12 months of use, the inside of the secondary tank after drainage

1,800 kg of chips discharged from the processing machine
 
 

DIMENSIONS/SPECIFICATIONS

Typical Drawing

Typical Specifications

◆ Conveyor specifications (Scraper)

Conveyor speed2.40 m/min (50 Hz)
2.88 m/min (60 Hz)
Conveyor chainRF2050R4LA2:With scraper every 8 links
RF2060R4LA2:With scraper every 8 links
Safety deviceCurrent Relay
Coolant capacityPrimary tank 143 ℓ (effective capacity 84 ℓ):
94 ℓ in conveyor (effective capacity 54 ℓ)
49 ℓ in tank (effective capacity 30 ℓ)
Secondary tank 23 ℓ:
Total primary and secondary capacity 166 ℓ
Power SupplyAC200/200 V 50/60 Hz
Electrical componentUp to relay operation panel
CoatingOur standard color (Munsell 5Y8/1.5 with luster)
Urethane coating

◆ Conveyor Motor Specifications/Reduction Gear

Motor model Number
and Specifications
TMHF-02-240-001 0.2 kW 1/240
With load detection (current relay)
Rotational Speed6.3/7.5 rpm (50/60Hz)
Current1.24/1.1/1.11 A (200/200/220 V) (50/60/60 Hz)

◆ NOP FILTER PUMP (TOP-YTH2200AN-I252CSJE (W)) Motor Specifications

Pump modelNOP FILTER PUMP
(TOP-YTH2200AN-I252CSJE (W))
Motor model Number
and Specifications
IKH3-FCKLA21E (2.2 kW/2P)
Flow Rate250 ℓ/min
(Contaminant Drain Port 30~60 ℓ/min)
Current8.6/8.4/7.6 A (200/200/220 V) (50/60/60 Hz)
Filtration Rating
(Nominal)
100 μm/99.9% (50 μm/90%以上)

◆ Medium pressure pump, motor Specifications (option with CTS)

Pump modelYTH1500A3-S216EVD20C or S216CVD20
Motor model Number
and Specifications
IKH3-FCKLA21E (1.5 kW/4P)
Maximum Pressure2.0 MPa
Flow Rate24.0/28.8 ℓ/min (50/60 Hz)
Current6.8/6.4/6.0 A (200/200/220 V) (50/60/60 Hz)

◆ YTH WIRE MESH BUCKET (Sludge Collection Bucket)

SpecificationsExternal dimensions: φ250 × 300 mm
Wire mesh (Lower layer/Upper layer): 250/500 μm

※A lineup is available to meet your needs, such as conveyor discharge direction, medium to high pressure through-pump, etc.

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+60-12-4271698